DX involves applying digital technologies to improve an organization's business performance, focusing on autonomous operations in manufacturing. Smart manufacturing aims to integrate advanced intelligence systems to respond dynamically to product demands and optimize production and supply-chain networks in real-time. Here we can represent this goal through Six-Layer DX Architecture:

DX architecture is typically structured into six layers, representing the technological elements required for DX:

  1. Plant Floor (Layer 0): Combines existing production assets (OT systems) and associated IT assets.
  2. Edge (Layer 1): Local data processing and computing near data sources, bridging OT and IT systems.
  3. Cloud Infrastructure (IaaS, Layer 2): Data is pushed to private or public cloud infrastructures, such as AWS or Azure, supporting a cloud-agnostic strategy.
  4. Digital Platform (PaaS, Layer 3): Middleware providing reusable services for application development and digital service delivery.
  5. Applications (Layer 4): Software programs built to solve specific business problems.
  6. Augmented Offerings (Layer 5): DX consulting, engineering, integration, deployment, and support services to deliver customer value.

Waylay Enterprise: New Digital Enterprise Architecture

This architecture captures the interplay between existing systems and business processes, enabling the convergence of IT and OT systems. The platform stack is designed to be infrastructure/cloud-agnostic, ensuring flexible and effective delivery of software as a service (SaaS), integrating both OT and IT systems to enhance efficiency, optimize operations, and move towards industrial autonomy. The cloud-agnostic design and comprehensive edge computing support position Waylay's platform as a versatile and powerful solution for various manufacturing needs (both in cloud and on prem):

  • Cloud-Agnostic Platform: The platform can run across various cloud infrastructures (AWS, Azure, on-premises), providing flexibility.
  • Support for Edge Computing: Enhanced edge/on prem capabilities to support real-time data processing, AI applications, and secure data transmission.
  • Advanced Integration Features: Compatibility with third-party AI and machine learning frameworks, enabling "Bring Your Own Machine Learning" (BYOML) functionality, or integration with third party CRM systems.
  • Focus on Smart Manufacturing Use Cases: Designed with OT by default, the platform offers strong support for industrial protocols and process automation.

Waylay Enterprise - OEM white labeled IPAAS platform for Smart Manufacturing

Running your own IPAAS platform leads to significant cost advantages through reduced ongoing charges, better utilization of existing resources, avoiding vendor lock-in costs, and optimizing capital expenditures.  

By leveraging the Waylay Enterprise platform, companies can drastically reduce their time to market, allowing them to quickly build and deploy vertical-specific applications tailored to their industry needs. The platform’s low-code environment and pre-built automation components enable rapid development, minimizing the complexity and effort typically associated with IoT integration and smart manufacturing processes. This agility ensures businesses can stay ahead of the competition by swiftly adapting to new market demands and customer requirements. In addition manufacturers can take advantages in terms of the cost optimization:

1. Reduced Ongoing Operational Costs:

  • Lower Data Transfer Costs: Public cloud providers like Azure often charge for data transfer, especially when moving data out of the cloud or between different regions. Hosting your own IoT platform eliminates these charges since data remains within your infrastructure.
  • Avoidance of Consumption-Based Pricing: Azure and other public cloud providers typically charge based on usage (compute, storage, data ingress/egress, API calls, etc.). Running your own IoT platform can avoid unpredictable costs associated with spikes in data processing or storage needs, offering more consistent expenses.

2. No Vendor Lock-In Costs:

  • Flexibility in Choosing Technologies: Hosting your platform allows you to select open-source or less expensive solutions tailored to your specific needs. This flexibility can reduce costs associated with being tied to a single vendor's ecosystem, where switching providers or services can be costly or complex.
  • Lower Long-Term Dependency Costs: Over time, reliance on a single cloud provider like Azure can create dependency costs related to the specific tools, APIs, and services provided by that platform. Running your own IoT solution helps avoid costs that come from being locked into a particular provider's technology stack or proprietary solutions.

3. Better Utilization of Existing Resources:

  • Leverage Existing Infrastructure Investments: If you already have data centers or IT infrastructure in place, hosting your own IoT platform can maximize the return on those investments, reducing the need for additional cloud spending.
  • Full Utilization of Resources: Unlike cloud resources, which are often rented on a per-use basis, owning and managing your infrastructure means you can fully utilize your hardware and software resources without worrying about hourly or monthly charges.

4. Customized Cost Optimization:

  • Customized Resource Allocation: Running your own platform allows you to optimize hardware usage based on specific needs (e.g., using GPUs for machine learning tasks only when needed), potentially reducing costs by avoiding over-provisioning that can occur with cloud services.
  • Control Over Scaling and Upgrades: You have the flexibility to scale up or down and make upgrades based on your budget and business priorities. In contrast, cloud services may require you to pay for resources or service levels that exceed your actual needs.

5. No Recurring Licensing Fees for Cloud Services:

  • Avoidance of Subscription Fees: Many cloud services, such as Azure IoT Hub or Azure Machine Learning, are subscription-based with recurring fees. Hosting your IoT platform can avoid these recurring costs if you use open-source or one-time-purchase software solutions.
  • Cost-Saving on Additional Services: Public cloud platforms often charge extra for services like monitoring, security, and compliance. With an on-premises or private cloud IoT platform, these features can often be implemented using existing tools or software at a lower cost.

6. Data Sovereignty and Compliance Costs:

  • Reduced Compliance Costs: Managing your IoT data in-house may reduce costs associated with complying with data sovereignty laws or regulations requiring data to remain in specific locations or under specific controls.
  • Less Need for Data Redundancy Across Multiple Regions: If data must remain in a certain geographic location, running your own platform allows you to avoid the costs of replicating data across multiple Azure regions to meet compliance requirements.

7. Predictable Capital Expenditure (CapEx):

  • Upfront Hardware and Software Investment: Hosting your own IoT platform involves a one-time capital expenditure for hardware and software, which can be amortized over time. This contrasts with cloud models that rely on ongoing operational expenses (OpEx) that can fluctuate.
  • Lower TCO (Total Cost of Ownership): For organizations with predictable workloads and long-term usage, the total cost of ownership (TCO) for an on-premises solution can be lower compared to ongoing cloud expenses, particularly if the organization can negotiate better pricing for infrastructure and support.

8. Savings on Network Latency and Bandwidth:

  • Reduced Latency and Bandwidth Costs: Hosting your platform locally can reduce latency, which is important for IoT applications requiring real-time data processing. It can also reduce the costs of sending large volumes of data over the internet to the cloud.

To conclude, leveraging an OEM partnership with the Waylay Enterprise platform can significantly accelerate digital transformation (DX) and smart manufacturing initiatives by providing seamless integration, scalable IoT solutions, and advanced automation capabilities. This not only reduces time-to-market but also empowers manufacturers with the agility and intelligence needed to stay competitive in a rapidly evolving industry. If you'd like to learn more, feel free to reach out to us at info@waylay.io or explore our Enterprise offering on this link.